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82823 Form: What You Should Know
A “bolt on” file is an inexpensive option for adding a new piece to your toolbox. It is great when working on projects that need a new grip or shape, or when a piece wasn't available when you received it. An inexpensive bolt on File was recommended to me by a shop that has been using these files for many years for new pieces they produce. The file itself is a 1/2” bolt on, 1/8” thick x .080” (7 mm). The file fits in a standard 5.5” drill bit. It is sold by the length. It is recommended to buy less than 1/16”. The actual length you have on hand will determine which length you will need. The file is for holes and curves, not for sharp edges and points as in a file. The file is sharp, so use some caution when using a file that is sharp. The file comes with 10 rounds. 1. Cut file 1/6” thick by 2.5” long. 2.  Insert file into file hole 3.  Shove file across the edge that you have filed for your shape. Make sure the corner that fins on the outside of the shape is flush with the cut edge of the round shape and on the opposite side. 4. Grit the edges on the sides of the round piece. 5.  Slide file down the outside edge of the round shape until it is flush with the file hole. 6. Use File to reshape the round shape. 7.  Use File to smooth the corners. 8. Use File to reshape the shape of the round shape. 9. Use File and edge to file the shape. GEARWRENCH “ROUND BASTARD” FLEXIBLE File (8.6 × 2.0 × 2.6 inches). GEARWRENCH ROUND BASTARD FLEXIBLE “File” (8.6 × 2.0 × 2.6 inches). GEARWRENCH CUSTOM CIRCULAR FLEXIBLE “File” (8.6 × 2.0 × 2.6 inches, 2.3 inches in length).
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